Basic Info.
Model NO.
CHEMSHUN CERAMIC RUBBER CERAMIC WEAR PANEL
Certification
ISO
Material
Alumina Ceramic
Feature
Wear Resistant
Corrosion Rate
0.001-0.01
Place of Origin
Pingxiang Chemshun Plant,China
Appearance
Bumps, Dimples, Water Polished, Smooth
Use
as Wear Resistance Part for Protection Equipments
Application Method
Rubber Backed Ceramic, Lining,Vulcanized Ceramic
Application Equipment
Hopper, Chute, Conveyer, Bunker, Concrete Storage
Application Industry
Mining Industry, Power /Steel Plant,Cement P
Sample & Store
Available
Market
Australia, Chile, South Africa,etc
Materals
Ceramic + Rubber+ Steel Plate
Proccess Method
Hot Vulcanization
Working Temperature
-50 - 200
Transport Package
Plywoode Case
Specification
300x300x37mm, 300x300x63mm
Trademark
CHEMSHUN CERAMICS
Origin
P. R. China
HS Code
690220
Production Capacity
5000 Ton/Year
Product Description
Abrasion Resistant Rubber Ceramic Wear Panel for Chute Linings
Product Description
Ceramic Rubber compound lining plate is compounded by high alumina ceramics and excellent natural rubber through special process. The excellent damping performance of natural rubber greatly lowers the noise generated in the transportation, which fully settled a series of issues such as impact, abrasion and noise.
Ceramic hex.tile, ceramic square tile, ceramic bricks are available from 10x10mm to 100x150 mm; thickness from 2 mm to 63 mm.
Wear Resistant Rubber Ceramic Panels is new generation composite panels, a combination of wear resistant alumina ceramic cylinders/ceramic tiles vulcanized in resilient rubber base. The alumina ceramic surface provides exceptional resistance to wear, while the elastic property of the rubber effectively dampens the impact forces which can crack the ceramics. Rubber also helps to substantially reduce the vibrations, sounds, and the impact shock generated from impacting rocks. Laid out in zigzag and brick pattern, ceramic tiles/cylinders is an excellent feature for handling large material volumes at different angles without developing a wear pattern. As excellent impact and wear resistant material. The panel is suitable for feeders, chutes, bins, transfer points, in conveyor systems, screen feed plates, mill discharge chutes, bunker etc. The major applicable industries are Coal fired power plants, cement plants, blast furnace plants and host of other industries which requires high impact abrasion resistant surfaces.
Feature
· Wear resistant
· Impact resistance
· Easy installation
· Short installation time
· High hardness
· Superior abrasion
· Corrosion and chemical resistance
· Light weight
· Low maintenance cost: Super wear-resistance reduce the maintenance frequency and also the maintenance cost.
· Good fluidity : Smooth surface ensure the free flow of material without blocking
Advantage
· Low wear loss and long working life.
· Good impact resistance.
· Good corrosion resistant
· Good thermal shock resistance.
· Smooth surface and good adherence resistance.
· Quick installation and good service after sale.
· Complicated shape and various size designed according to customers' demands.
Application
· Bunker
· Feed chute
· Discharge chute
· Ore storage
· Hopper
· Bin
Dimensions
Application in Industries
Technical Data Sheet
Product Description
Ceramic Rubber compound lining plate is compounded by high alumina ceramics and excellent natural rubber through special process. The excellent damping performance of natural rubber greatly lowers the noise generated in the transportation, which fully settled a series of issues such as impact, abrasion and noise.
Ceramic hex.tile, ceramic square tile, ceramic bricks are available from 10x10mm to 100x150 mm; thickness from 2 mm to 63 mm.
Wear Resistant Rubber Ceramic Panels is new generation composite panels, a combination of wear resistant alumina ceramic cylinders/ceramic tiles vulcanized in resilient rubber base. The alumina ceramic surface provides exceptional resistance to wear, while the elastic property of the rubber effectively dampens the impact forces which can crack the ceramics. Rubber also helps to substantially reduce the vibrations, sounds, and the impact shock generated from impacting rocks. Laid out in zigzag and brick pattern, ceramic tiles/cylinders is an excellent feature for handling large material volumes at different angles without developing a wear pattern. As excellent impact and wear resistant material. The panel is suitable for feeders, chutes, bins, transfer points, in conveyor systems, screen feed plates, mill discharge chutes, bunker etc. The major applicable industries are Coal fired power plants, cement plants, blast furnace plants and host of other industries which requires high impact abrasion resistant surfaces.
Feature
· Wear resistant
· Impact resistance
· Easy installation
· Short installation time
· High hardness
· Superior abrasion
· Corrosion and chemical resistance
· Light weight
· Low maintenance cost: Super wear-resistance reduce the maintenance frequency and also the maintenance cost.
· Good fluidity : Smooth surface ensure the free flow of material without blocking
Advantage
· Low wear loss and long working life.
· Good impact resistance.
· Good corrosion resistant
· Good thermal shock resistance.
· Smooth surface and good adherence resistance.
· Quick installation and good service after sale.
· Complicated shape and various size designed according to customers' demands.
Application
· Bunker
· Feed chute
· Discharge chute
· Ore storage
· Hopper
· Bin
Dimensions
| NO. | TYPE | SIZE (mm) | CERAMIC TYPE | CERAMIC THICKNESS (mm) | RUBBER THICKNESS (mm) | STEEL THICKNESS (mm) |
| 1 | CERAMIC WEAR LINER | 300 x 300 x 25 | CYLINDER RECTANGLE TILE HEXAGAONAL TILE CUBE,BLOCK | 13 | 6 | 6 |
| 2 | CERAMIC WEAR LINER | 300 x 300 x 37 | CYLINDER RECTANGLE TILE HEXAGAONAL TILE CUBE,BLOCK | 25 | 6 | 6 |
| 3 | CERAMIC WEAR LINER | 300 x 300 x 50 | CYLINDER RECTANGLE TILE HEXAGAONAL TILE CUBE,BLOCK | 38 | 6 | 6 |
| 4 | CERAMIC WEAR LINER | 300 x 300 x 63 | CYLINDER RECTANGLE TILE HEXAGAONAL TILE CUBE,BLOCK | 50 | 7 | 6 |
| 5 | CERAMIC WEAR LINER | 510 x 510 x 30 | CYLINDER RECTANGLE TILE HEXAGAONAL TILE CUBE,BLOCK | 20 | 5 | 5 |
| 6 | CERAMIC WEAR LINER | 510 x 250 x 30 | CYLINDER RECTANGLE TILE HEXAGAONAL TILE CUBE,BLOCK | 20 | 5 | 5 |
| 7 | CERAMIC WEAR LINER | 510 x 250 x 30 | CYLINDER RECTANGLE TILE HEXAGAONAL TILE CUBE,BLOCK | 20 | 5 | 5 |
| 8 | CERAMIC WEAR LINER | 500 x 500 x 30 | CYLINDER RECTANGLE TILE HEXAGAONAL TILE CUBE,BLOCK | 17 | 8 | 5 |
| 9 | CERAMIC WEAR LINER | 600 x 600 x 25 | CYLINDER RECTANGLE TILE HEXAGAONAL TILE CUBE,BLOCK | 20 | 5 | 0 |
Application in Industries
| Industry | Equipment system | Equipment parts |
| Cement | Pre-blending system for crashing limestone and crude fuel | Chute, bunker |
| Raw mill system | Feed chute, Bunker | |
| Cement mill system | Chute, bunker | |
| Steel | ||
| Sintered material transport system | Hopper | |
| Coking system | Coke hopper | |
| Thermal power | Coal handling system | coal hopper, coal feeder |
| Port | Transporting material system | Bucket wheel machine's disk and hopper, transfer point's hopper, unloader's hopper, |
| Smelting | Transporting material system | Measuring hopper, coke hopper, vibrating screen's chute, Intermediate bin |
| Batching system | batch hopper | |
| Burning system | Ash bucket, hopper | |
| Chemical | Transporting material system | Hopper, silo |
| Coal | Coal handling system | Bucket wheel machine, coal hopper, coal feeder |
| Mining | Transporting material system | Hopper |
Technical Data Sheet
| PART | PROPERTIES | UNIT | 92I | 92II | 95II | ZTA |
| CERAMIC | Al2O3 | % | 92 | 92 | 95 | 70-75 |
| ZrO2 | % | - | - | - | 25-30 | |
| Density | g/cm3 | 3.60 | 3.60 | 3.65 | 4.20 | |
| Vickers hardness | Kg/mm2 | 1000 | 1150 | 1200 | 1300 | |
| Fracture toughness | Mpa.M1/2 | 3-4 | 3-4 | 3-4 | 3-4 | |
| RUBBER | Flexural strength | Mpa | 270 | 300 | 320 | 680 |
| Composition | - | Nature rubber+SBR | ||||
| Shore hardness | HA | 60±5 | ||||
| Tensile elongation rate | % | >400 | ||||
| Tensile strength | Mpa | 25 | ||||
| Tear strength(%) | % | 30 | ||||
| Bonding strength between rubber and ceramic | Mpa | 4 | ||||
