Basic Info.
Model NO.
ceramic rubber plate
Feature
Wear-resistant, Impact-resistant, Heat-resistant, Corrosion-resistant, Cold-resistant
Raw Materials
Alumina Ceramics
Medium
Metal Frame Layer Rubber Sheet
Performance
Wear Resistance
Color
Black Rubber Sheet
Size
300*300mm 500*500mm
Item
Rubber Ceramic Composite
Alumina Content
92% Al2O3, 95% Al2O3, Zta
Polular Application
Cement, Steel, Mining, Power Generation, Port
Firing Temperature
1680
OEM
Design According Customer′s Drawings
Structure
Ceramics+Rubber+Steel
Vulcanized Ceramics Shape
Ceramic Plate, Hexagonal Ceramics, Cylinder etc
Transport Package
Plywood Case
Specification
300x300x37mm, 300x300x63mm
Trademark
CHEMSHUN CERAMICS
Origin
Pingxiang, China
HS Code
69091200
Production Capacity
5000 Ton/Year
Product Description
Customized Ceramic Rubber Composite Wear Liner Plate for Conveyor Chute
Product Description
Ceramic Rubber compound lining plate is compounded by high alumina ceramics and excellent natural rubber through special process. The excellent damping performance of natural rubber greatly lowers the noise generated in the transportation, which fully settled a series of issues such as impact, abrasion and noise.
Ceramic hex.tile, ceramic square tile, ceramic bricks are available from 10x10mm to 100x150 mm; thickness from 2 mm to 63 mm.
Wear Resistant Rubber Ceramic Panels is new generation composite panels, a combination of wear resistant alumina ceramic cylinders/ceramic tiles vulcanized in resilient rubber base. The alumina ceramic surface provides exceptional resistance to wear, while the elastic property of the rubber effectively dampens the impact forces which can crack the ceramics. Rubber also helps to substantially reduce the vibrations, sounds, and the impact shock generated from impacting rocks. Laid out in zigzag and brick pattern, ceramic tiles/cylinders is an excellent feature for handling large material volumes at different angles without developing a wear pattern. As excellent impact and wear resistant material. The panel is suitable for feeders, chutes, bins, transfer points, in conveyor systems, screen feed plates, mill discharge chutes, bunker etc. The major applicable industries are Coal fired power plants, cement plants, blast furnace plants and host of other industries which requires high impact abrasion resistant surfaces.
Feature
· Wear resistant
· Impact resistance
· Easy installation
· Short installation time
· High hardness
· Superior abrasion
· Corrosion and chemical resistance
· Light weight
· Low maintenance cost: Super wear-resistance reduce the maintenance frequency and also the maintenance cost.
· Good fluidity : Smooth surface ensure the free flow of material without blocking
Advantage
Wear resistant rubber ceramic liners are used to offer higher wear and impact protection.
1) Combine energy absorbing rubber and excellent abrasion resistant high alumina ceramic, suitable for high wear and impact applications.
2) Custom shape and size to meet your specific requirements, standard liners and non-standard ones are all available.
3) Complete wear and abrasion solutions
4) Manufacturer with rich experience, good bond between rubber and ceramic, ceramics stay in place until completely worn.
5) Wide range of rubber ceramic wear plates to meet your different requirements.
Application
· Bunker
· Feed chute
· Discharge chute
· Ore storage
· Hopper
· Bin
Dimensions
Application in Industries
Technical Data Sheet
Product Description
Ceramic Rubber compound lining plate is compounded by high alumina ceramics and excellent natural rubber through special process. The excellent damping performance of natural rubber greatly lowers the noise generated in the transportation, which fully settled a series of issues such as impact, abrasion and noise.
Ceramic hex.tile, ceramic square tile, ceramic bricks are available from 10x10mm to 100x150 mm; thickness from 2 mm to 63 mm.
Wear Resistant Rubber Ceramic Panels is new generation composite panels, a combination of wear resistant alumina ceramic cylinders/ceramic tiles vulcanized in resilient rubber base. The alumina ceramic surface provides exceptional resistance to wear, while the elastic property of the rubber effectively dampens the impact forces which can crack the ceramics. Rubber also helps to substantially reduce the vibrations, sounds, and the impact shock generated from impacting rocks. Laid out in zigzag and brick pattern, ceramic tiles/cylinders is an excellent feature for handling large material volumes at different angles without developing a wear pattern. As excellent impact and wear resistant material. The panel is suitable for feeders, chutes, bins, transfer points, in conveyor systems, screen feed plates, mill discharge chutes, bunker etc. The major applicable industries are Coal fired power plants, cement plants, blast furnace plants and host of other industries which requires high impact abrasion resistant surfaces.
Feature
· Wear resistant
· Impact resistance
· Easy installation
· Short installation time
· High hardness
· Superior abrasion
· Corrosion and chemical resistance
· Light weight
· Low maintenance cost: Super wear-resistance reduce the maintenance frequency and also the maintenance cost.
· Good fluidity : Smooth surface ensure the free flow of material without blocking
Advantage
Wear resistant rubber ceramic liners are used to offer higher wear and impact protection.
1) Combine energy absorbing rubber and excellent abrasion resistant high alumina ceramic, suitable for high wear and impact applications.
2) Custom shape and size to meet your specific requirements, standard liners and non-standard ones are all available.
3) Complete wear and abrasion solutions
4) Manufacturer with rich experience, good bond between rubber and ceramic, ceramics stay in place until completely worn.
5) Wide range of rubber ceramic wear plates to meet your different requirements.
Application
· Bunker
· Feed chute
· Discharge chute
· Ore storage
· Hopper
· Bin
Dimensions
| NO. | TYPE | SIZE (mm) | CERAMIC TYPE | CERAMIC THICKNESS (mm) | RUBBER THICKNESS (mm) | STEEL THICKNESS (mm) |
| 1 | CERAMIC WEAR LINER | 300 x 300 x 25 | CYLINDER RECTANGLE TILE HEXAGAONAL TILE CUBE,BLOCK | 13 | 6 | 6 |
| 2 | CERAMIC WEAR LINER | 300 x 300 x 37 | CYLINDER RECTANGLE TILE HEXAGAONAL TILE CUBE,BLOCK | 25 | 6 | 6 |
| 3 | CERAMIC WEAR LINER | 300 x 300 x 50 | CYLINDER RECTANGLE TILE HEXAGAONAL TILE CUBE,BLOCK | 38 | 6 | 6 |
| 4 | CERAMIC WEAR LINER | 300 x 300 x 63 | CYLINDER RECTANGLE TILE HEXAGAONAL TILE CUBE,BLOCK | 50 | 7 | 6 |
| 5 | CERAMIC WEAR LINER | 510 x 510 x 30 | CYLINDER RECTANGLE TILE HEXAGAONAL TILE CUBE,BLOCK | 20 | 5 | 5 |
| 6 | CERAMIC WEAR LINER | 510 x 250 x 30 | CYLINDER RECTANGLE TILE HEXAGAONAL TILE CUBE,BLOCK | 20 | 5 | 5 |
| 7 | CERAMIC WEAR LINER | 510 x 250 x 30 | CYLINDER RECTANGLE TILE HEXAGAONAL TILE CUBE,BLOCK | 20 | 5 | 5 |
| 8 | CERAMIC WEAR LINER | 500 x 500 x 30 | CYLINDER RECTANGLE TILE HEXAGAONAL TILE CUBE,BLOCK | 17 | 8 | 5 |
| 9 | CERAMIC WEAR LINER | 600 x 600 x 25 | CYLINDER RECTANGLE TILE HEXAGAONAL TILE CUBE,BLOCK | 20 | 5 | 0 |
Application in Industries
| Industry | Equipment system | Equipment parts |
| Cement | Pre-blending system for crashing limestone and crude fuel | Chute, bunker |
| Raw mill system | Feed chute, Bunker | |
| Cement mill system | Chute, bunker | |
| Steel | ||
| Sintered material transport system | Hopper | |
| Coking system | Coke hopper | |
| Thermal power | Coal handling system | coal hopper, coal feeder |
| Port | Transporting material system | Bucket wheel machine's disk and hopper, transfer point's hopper, unloader's hopper, |
| Smelting | Transporting material system | Measuring hopper, coke hopper, vibrating screen's chute, Intermediate bin |
| Batching system | batch hopper | |
| Burning system | Ash bucket, hopper | |
| Chemical | Transporting material system | Hopper, silo |
| Coal | Coal handling system | Bucket wheel machine, coal hopper, coal feeder |
| Mining | Transporting material system | Hopper |
Technical Data Sheet
| PART | PROPERTIES | UNIT | 92I | 92II | 95II | ZTA |
| CERAMIC | Al2O3 | % | 92 | 92 | 95 | 70-75 |
| ZrO2 | % | - | - | - | 25-30 | |
| Density | g/cm3 | 3.60 | 3.60 | 3.65 | 4.20 | |
| Vickers hardness | Kg/mm2 | 1000 | 1150 | 1200 | 1300 | |
| Fracture toughness | Mpa.M1/2 | 3-4 | 3-4 | 3-4 | 3-4 | |
| RUBBER | Flexural strength | Mpa | 270 | 300 | 320 | 680 |
| Composition | - | Nature rubber+SBR | ||||
| Shore hardness | HA | 60±5 | ||||
| Tensile elongation rate | % | >400 | ||||
| Tensile strength | Mpa | 25 | ||||
| Tear strength(%) | % | 30 | ||||
| Bonding strength between rubber and ceramic | Mpa | 4 | ||||
| Steel | Material | - | Q235A | |||
| Tensile strength Density | g/cm3 | 7.85 | ||||
| Thickness | mm | 5-6 | ||||
| Adhesive | Appearance | - | Brown glutinous liquid | |||
| Solid content | - | 20±3% | ||||
| Viscosity | Mpa | ≥2.5 | ||||
| Peel strength | 48h N/2.5cm | ≥120 | ||||
| Compressive strength | Mpa | ≥850 | ||||
| Working temperature | ºC | -20 - 100 | ||||
