Basic Info.
Product Description
The prime features of ceramic zirconia ceramic razor blades
1. Superb hardness, Mohs hardness over 9 compare to hardened stainless steel 6.5
2. Excellent wear resistance, it's better 276 times than stainless steel blades
3. Free of rust forever, nonconductive and nonmagnetic than metal blades
4. Exceptional chemical stability: chemical inertness to most acids and alkali
5. Extraordinary service lifespan: 10 times longer than metal cutters/blades.
6. Eco-friendly, zirconia is free of any harmful substances, like heavy metals
7. Easy to clean and wash, free of bacterias after using than metal cutters.
The specification of the zirconia ceramic razor blades
| Material option | Zirconia (Zirconium oxide, ZrO2) |
| Forming methods | Dry pressed, Hot pressed |
| Specification | Triangle, pentagonal, hexagon, octagonal, and circular shape |
| Key parameters | Roughness to be 0.10mm, Flatness to be 0.05mm |
| Surface quality | Free of cracks, without foreign contamination, and smooth surface |
The description of zirconia ceramic blade
High endurance, consistently neat cuts, no fiber-pinching or backlashing of fiber within the cutting angle zone of the shears -these are just a few of the many benefits of using zirconium oxide cutters in the production process.
Innovacera has developed a high-performance yttrium-reinforced zirconium oxide ceramic (TZP) for cutting yarns and textiles. It stands out from other materials with its extremely high cutting edge strength and excellent flexural strength and hardness. The use of 3Y-TZP cutters improves efficiency in cutting textile threads, which ultimately increases profitability.
The number of applications in the textile industry ranges from splicers, suction tubes, and residual thread cutters for winding machines, to the end thread and diagonal cutters for looms. Technical cutters made of reinforced zirconium oxide ceramics are the standard material of choice in many machines and applications.
The gallery of other zirconia ceramic blades
Datasheet of Technical ceramics
| Property | Units | Material | |
| ZrO2 (Y-TZP) | ZrO2 | ||
| Density | g/cm3 | ≥5.95 | ≥5.72 |
| Water absorption | % | 0 | 0 |
| Hardness | HV | 1300 | 900 |
| Flexural strength | Mpa | ≥1200 | ≥1200 |
| Compressive strength | Mpa | ≥1990 | 1750 |
| Fracture toughness | Mpa m1/2 | 6.5-8 | 11 |
| Max. service temperature | ºC | 1000 | |
| CTE | 1×10 -6 /ºC | 8.0~9.5 | 10.2 |
| Thermal shock | T(ºC) | ≥300 | 350 |
| Thermal conductivity(25ºC) | W/m.k | 3 | 3 |
| Volume resistivity | ohm.cm | ||
| 25ºC | >1 x 10 11 | >1 x 10 11 | |
| 300ºC | 1 x 10 10 | 1 x 10 10 | |
| 500ºC | 1 x 10 6 | 1 x 10 6 | |
| Insulation strength | KV/mm | 17 | 20 |
| Dielectric constant(1Mhz) | (E) | 29 | 28 |
Our capability and strength
We have in-housing comprehensive manufacturing types of equipment, including forming, sintering,
CNC machining, precision grinding, laser cutting, and so on, it helps us to control the quality very well.
Also, it greatly benefits cost control.
The state of the art manufacturing equipment
Rigorous Quality-control System
Remark:
We have the complete quality-control system per ISO9001, including IQC, IPQC, QA, and OQC process.
Typical Packaging Proposal and Transportation Methods
1. Packaging proposal
2. Regular Transporation Methods
FAQs (Frequently Asked Questions)
Q1. Are you a factory or trading company?
A: We are a manufacturer of over 15 years of experience. You are welcome to visit our factory.
Q2: Do you send a sample to check?
A: Sure, the sample is free and freight collect.
Q3: When will you ship it?
A: If the products are in storage, we'll ship within 48 hours
Q4: When can I get the price?
A: We regularly quote within 24 hours after we get your inquiry. If you are in urgent need of getting the price.
Please call us or tell us in your email so that we will proceed with your inquiry as a priority.
Q5: Is it available to provide customized products?
A: We always support custom-made demand as per different materials, dimensions, and designs.