Basic Info.
Model NO.
chemshun ceramics
Material
Aluminum
Type
Wear Resistant Ceramic
Item
Precision Structural Ceramics
Alumina Content
92% Al2O3, 95% Al2O3, Zta
Shape
Plain, Weldable, Curved, Trapezoidal, Dimple
Application Industry
Industrial Ceramic, Mining, Power Plant
Applied in Industrial Equipment
Hopper, Chute, Hydrocyclone, Pipe Fitting
Usage
as Ceramic Lining, Pipe Lining, Pulley Lagging
Sticking Way
Direct Bond Adhesive, Weld, Vulcanization
OEM
Accept
Customized
Customized
Feature
Wear Resistant
Transport Package
Paper Carton + Pallet.
Specification
150*50*6~25mm; 100*100*6~30mm; 120*80*6~30mm
Trademark
CHEMSHUN CERAMICS
Origin
Pingxiang, P. R. China
HS Code
69091900
Production Capacity
5000 Tons /Year
Product Description
Fine Structural Ceramics with Alumina Materials
Product Description
Wear resistant pre-engineering tile in a variety of geometric shapes from simple to complex,the ceramics can be engineered or mould to specific shapes to customer's requirement.
Ceramic lined equipment like pipes,bends,chutes,hoppers,bunkers, etc. Alumina ceramic liner has excellent abrasion resistance,hard resistant,corrosion resistance,it is widely used in the mining,power plant,steel plant,cement industries like chutes, hopper,bunker,cyclone,convey belt, etc. This alumina ceramic product make cost effective performance like reduce un-necessary down time and maintance,and prolong the equipment from quick abrasion.
Engineered linings product is a speciality of chemshun. We can supply and install a wide range of pre-engineered alumina ceramic tiles tailor-made to suit any type of application . CAD software is used to design wear resistant lining for customer's components. Machining before sintering makes us able to provide linings with complex and 3 dimensional shapes as a cost-effective solution. Which will fit nearly any geometry , A well designed engineered lining system different from standard ceramic tile bricks will make equipment with special angle without gap, so it avoid materials wastage and machines wear damage .
Feature
· Excellent corrosion resistance property
· Easily handled size and weight
· Excellent heat resistance property
· Excellent impact resistance property
· Fast and safe installation
· Lower production and maintenance cost
Chemshun Ceramic Advantages
· Professional technical team to afford CAD designs
· Professional installation team to afford install service
· Well established process as per international standards
· Accept the standard and pre-engineered tiles
Application in Industries
Technical Data Sheet
Product Description
Wear resistant pre-engineering tile in a variety of geometric shapes from simple to complex,the ceramics can be engineered or mould to specific shapes to customer's requirement.
Ceramic lined equipment like pipes,bends,chutes,hoppers,bunkers, etc. Alumina ceramic liner has excellent abrasion resistance,hard resistant,corrosion resistance,it is widely used in the mining,power plant,steel plant,cement industries like chutes, hopper,bunker,cyclone,convey belt, etc. This alumina ceramic product make cost effective performance like reduce un-necessary down time and maintance,and prolong the equipment from quick abrasion.
Engineered linings product is a speciality of chemshun. We can supply and install a wide range of pre-engineered alumina ceramic tiles tailor-made to suit any type of application . CAD software is used to design wear resistant lining for customer's components. Machining before sintering makes us able to provide linings with complex and 3 dimensional shapes as a cost-effective solution. Which will fit nearly any geometry , A well designed engineered lining system different from standard ceramic tile bricks will make equipment with special angle without gap, so it avoid materials wastage and machines wear damage .
Feature
· Excellent corrosion resistance property
· Easily handled size and weight
· Excellent heat resistance property
· Excellent impact resistance property
· Fast and safe installation
· Lower production and maintenance cost
Chemshun Ceramic Advantages
· Professional technical team to afford CAD designs
· Professional installation team to afford install service
· Well established process as per international standards
· Accept the standard and pre-engineered tiles
Application in Industries
| Industry | Equipment system | Equipment parts |
| Cement | Pre-blending system for crashing limestone and crude fuel | Chute, bunker, pulley lagging, discharge cone |
| Raw mill system | Feed chute, retaining ring, scraper plate, seal ring, pipeline, bucket guard, cyclone, powder concentrator body, bunker | |
| Cement mill system | Chute, bunker, fan vane wheel, fan casing, cyclone, circular duct, conveyer | |
| Ball mill system | Pulverizer exhauster's body and vane wheel, powder concentrator's body, pulverized coal's pipeline, hot air duct | |
| Sintering system | Inlet/outlet bend, wind value plate, cyclone, chute, dust collector's pipe | |
| Afterheat system | Separator's pipeline and wall | |
| Steel | Raw material feeding system | Hopper, silo |
| Batching system | Mixing bunker, mixing barrel, mixing disk, disk pelletizer | |
| Sintered material transport system | Hopper, silo | |
| Dedusting and Ash discharge system | Dedusting pipeline, bend, y-piece | |
| Coking system | Coke hopper | |
| Medium-speed mill | Cone, separation buffles, outlet pipe, pulverized coal's pipeline, burner cone | |
| Ball mill | Classifier, cyclone separator, bend, powder concentrator's inner shell | |
| Thermal power | Coal handling system | Bucket wheel machine, coal hopper, coal feeder, orifice |
| Ball mill system | Separator's pipe, elbow and cone, coal mill's elbow and straight tube | |
| Medium-speed mill | coal mill body, separation buffles, cone, pipeline, elbow | |
| Fall mill | Pulverized coal's pipeline and elbow | |
| Dedusting system | Dedusting's pipeline and elbow | |
| Ash discharge system | Fan duster's shell, pipeline | |
| Port | Transporting material system | Bucket wheel machine's disk and hopper, transfer point's hopper, unloader's hopper, |
| Smelting | Transporting material system | Measuring hopper, coke hopper, vibrating screen's chute, head valve, Intermediate bin, tail bin |
| Batching system | batch hopper, mixing machine | |
| Burning system | Ash bucket, pump calcine tube, hopper | |
| Dedusting system | Dedusting's pipeline and elbow | |
| Chemical | Transporting material system | Hopper, silo |
| Dedusting system | Dedusting's pipeline and elbow | |
| Processing equipment | Vibromill liner | |
| Coal | Coal handling system | Bucket wheel machine, coal hopper, coal feeder |
| Coal washing system | Hydrocyclone | |
| Mining | Transporting material system | Hopper, silo |
Technical Data Sheet
| S.No. | Attributes | Unit | CHEMSHUN 92 I | CHEMSHUN92 II | CHEMSHUN 95 | CHEMSHUN ZTA |
| 1 | Alumina Content | % | 92 | 92 | 95 | 70-75 |
| ZrO2 | % | 25-30 | ||||
| 2 | Density | g/cc | ≥3.60 | ≥3.60 | >3.65 | ≥4.2 |
| 3 | Color | - | White | White | White | White |
| 4 | Water Absorption | % | <0.01 | <0.01 | 0 | 0 |
| 5 | Flexural Strength | Mpa | 270 | 300 | 320 | 680 |
| 6 | Moh's Density | Grade | 9 | 9 | 9 | 9 |
| 7 | Rock Well Hardness | HRA | 80 | 85 | 87 | 90 |
| 8 | Vickers Hardness(HV5) | Kg/mm2 | 1000 | 1150 | 1200 | 1300 |
| 9 | Fracture Toughness (Min) | MPa.m1/2 | 1000 | 3-4 | 3-4 | 4-5 |
| 10 | Compressive strength | Mpa | 850 | 850 | 870 | 1500 |
| 11 | Thermal Expansion Coefficient (25-1000ºC) | 1x10-6/ºC | 8 | 7.6 | 8.1 | 8.3 |
| 12 | Maximum operation temperature | ºC | 1450 | 1450 | 1500 | 1500 |
